Industries · Aerospace

Aerospace Coating & Automation Solutions

Robotic coating cells, vision systems, PLC/HMI/SCADA and traceable process control engineered for aerospace-grade quality.

Overview

Aerospace

Overview

Precision coating, robotics and automation with validated process control and full digital traceability.

Environment

Regulated, high-value production with strict quality and documentation requirements.

Context

Aerospace component coating, structural finishing, and MRO applications.

Problem Statement

The operational reality on the floor.

Finish integrity

Aerospace surfaces demand DFT and finish consistency far beyond general industry.

Traceability requirements

Every process step must be documented and auditable.

Multi-brand automation

Robotics, vision, and PLC systems from multiple OEMs need one integrator.

Rework cost

Coating defects on aerospace parts carry disproportionate rework and scrap cost.

Challenges Faced

What slows the line down today.

Material loss

Inconsistent transfer efficiency wastes coating material across shifts.

Slow throughput

Manual steps cap line speed and limit takt-time flexibility.

Labour dependency

Operator-driven processes create variation between shifts.

Quality variation

Finish, DFT, and gloss drift without closed-loop control.

Proposed Solution

How Spraynex engineers the answer.

A repeatable engineering process — from on-site assessment through commissioning and lifecycle optimisation.

  1. Step 01
    Assessment
  2. Step 02
    Engineering Design
  3. Step 03
    Equipment Selection
  4. Step 04
    Automation Integration
  5. Step 05
    Commissioning
  6. Step 06
    Optimization
Results & Outcomes

What changes on the production floor.

Qualitative outcomes Spraynex customers consistently see after deployment. Quantitative impact is scoped against your baseline during engineering.

Improved consistency

Closed-loop control stabilises finish quality across batches and shifts.

Reduced material waste

Engineered atomisation and transfer efficiency lower coating spend.

Higher production efficiency

Automation removes manual bottlenecks and increases line availability.

Reduced manual intervention

Operators move from execution to supervision and process tuning.